At a glance
Site size
2,150 m²
Scope
7 nights
With us
2019
Team on site
6 + Supervisor
The Challenge
What was going wrong
before we started.
In-house cleaning inefficiencies were creating production bottlenecks and excessive downtime. Mushiki Dumplings found themselves struggling to maintain audit-ready conditions while simultaneously diverging key staff from core manufacturing tasks to handle sanitation.
They were lacking the specialised expertise required for long-term HACCP compliance, which became an operational hurdle as they scaled towards national distribution.
- Three contractors in two years.
- Records kept on paper, in a different building.
- A clean that regularly ran into the morning shift.
The Solution
The plan we put in place.
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- A fixed crew of six, rostered to this site only.
- Colour-coded kit stored in each zone.
- Records signed on site and emailed the same night.
The Results
More results to see.
Measured over the first 12 months, against the site’s own records.
Zero
audit findings related to cleaning in 12 months.
100%
of cleans finished before the morning shift started.
18%
less chemical used, after we matched product to zone.
6 years
with the same crew. Two of them are now supervisors.
Zero
audit findings related to cleaning in 12 months.
100%
of cleans finished before the morning shift started.
18%
less chemical used, after we matched product to zone.
6 years
with the same crew. Two of them are now supervisors.
What Client Says
In their words.
“Emera’s systemised, proactive approach has been instrumental to our improved productivity gains.
They’ve become an essential partner in maintaining our commitment to food safety and quality.”
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